EEPM-PIM 系列

塑胶射出成型机磁性快速换模系统
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荣获2024台北国际橡塑胶工业展机械设备类金质奖


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    The application of magnetic chucks in plastic injection molding machines can significantly enhance production efficiency and processing stability. Firstly, magnetic chucks can quickly and securely fix molds onto the worktable. Even during high-speed injection and mold opening/closing processes, they maintain precise mold positioning, preventing shifting or vibration and ensuring consistent product dimensions and yield. Secondly, electro-permanent magnetic chucks enable rapid mold adsorption and release, shortening mold changeover time. This is especially suitable for multi-variety, small-batch production, effectively improving machine utilization. Additionally, the clamping process with magnetic chucks eliminates the need for traditional bolts or clamps, reducing manual operation and safety risks, making the operation more convenient and flexible. Furthermore, magnetic chucks do not generate high temperatures or cause deformation during adsorption, avoiding thermal expansion that could affect mold precision and improving injection molding quality. Finally, magnetic chucks are energy-efficient, maintaining magnetic force after magnetization without continuous power supply, reducing energy consumption and extending equipment lifespan. Overall, magnetic chucks not only improve mold changeover efficiency and processing accuracy for injection molding machines but also optimize operational workflow and safety, making them an ideal solution for mold fixation in modern plastic injection production.  

    功能

    • 永久磁盘电控式结构设计;2~10秒钟充、退磁,断电时不断磁,无温升,确保模具不变形。
    • 停电不断磁,磁力设计高达6~7倍安全系数。
    • 磁级板设计为双级(N_S级)性,不会磁化机台车壁及设备相关部件。
    • 全面吸附模具,使模具受力平均,减少成品毛边问题,进而增加模具寿命。
    • 大幅缩短70%换模时间,提升机台稼动率,适合多品种少批量、缩短交期及提升生产SOP产能。
    • 强化机台动、定模车壁强度与平行度。
    • 可提升20%容模率,不用压板治具,发挥机台最大容模尺寸。
    • 耐高温至120度产品安全性更高。
    • 完全无油气的污染,品质稳定、适用于各种高要求无菌/无尘环境。

    规格

    依客户模具厚度需求,不同模具厚度有不同的夹持效果,因此我司将模具区分为大、中、小三种尺寸,并设计了三个磁极规格,主要因素在于磁极大小决定磁幅高度的高低,也决定了模具夹持的安全性。


    单位:mm

    型号 磁极尺寸 卡盘高度 磁场高度 磁力
    (kgf / 4磁极)
    EPM-PIM-B 系列 50x50 35~60 25 1250 ±5%
    EPM-PIM-D 系列 70x70 70 40 2800 ±5%
    EPM-PIM-E 系列 92x92 80 50 4800 ±5%

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