EEPM-PIM 系列

塑膠射出成型機磁性快速換模系統
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榮獲2024台北國際橡塑膠工業展機械設備類金質獎


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    The application of magnetic chucks in plastic injection molding machines can significantly enhance production efficiency and processing stability. Firstly, magnetic chucks can quickly and securely fix molds onto the worktable. Even during high-speed injection and mold opening/closing processes, they maintain precise mold positioning, preventing shifting or vibration and ensuring consistent product dimensions and yield. Secondly, electro-permanent magnetic chucks enable rapid mold adsorption and release, shortening mold changeover time. This is especially suitable for multi-variety, small-batch production, effectively improving machine utilization. Additionally, the clamping process with magnetic chucks eliminates the need for traditional bolts or clamps, reducing manual operation and safety risks, making the operation more convenient and flexible. Furthermore, magnetic chucks do not generate high temperatures or cause deformation during adsorption, avoiding thermal expansion that could affect mold precision and improving injection molding quality. Finally, magnetic chucks are energy-efficient, maintaining magnetic force after magnetization without continuous power supply, reducing energy consumption and extending equipment lifespan. Overall, magnetic chucks not only improve mold changeover efficiency and processing accuracy for injection molding machines but also optimize operational workflow and safety, making them an ideal solution for mold fixation in modern plastic injection production.  

    特徵

    • 永久磁盤電控式結構設計;2~10秒鐘充、退磁,斷電時不斷磁,無溫升,確保模具不變形。
    • 停電不斷磁,磁力設計高達6~7倍安全係數。
    • 磁級板設計為雙級(N_S級)性,不會磁化機台車壁及設備相關部件。
    • 全面吸附模具,使模具受力平均,減少成品毛邊問題,進而增加模具壽命。
    • 大幅縮短70%換模時間,提升機台稼動率,適合多品種少批量、縮短交期及提升生產SOP產能。
    • 強化機台動、定模車壁強度與平行度。
    • 可提升20%容模率,不用壓板治具,發揮機台最大容模尺寸。
    • 耐高溫至120度產品安全性更高。
    • 完全無油氣的污染,品質穩定、適用於各種高要求無菌/無塵環境。

    規格

    依客戶模具厚度需求,不同模具厚度有不同的夾持效果,因此我司將模具區分為大、中、小三種尺寸,並設計了三個磁極規格,主要因素在於磁極大小決定磁幅高度的高低,也決定了模具夾持的安全性。


    單位:mm

    型號磁極尺寸磁盤高度磁力高度磁力
    (kgf/ 4個磁極)
    EPM-PIM-B 系列 50x50 35~60 25 1250 ±5%
    EPM-PIM-D 系列 70x70 70 40 2800 ±5%
    EPM-PIM-E 系列 92x92 80 50 4800 ±5%

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