Precision Grinding
Solution
- Electro permanent magnetic design. No electric power supply required to keep the magnetic force, never generate temperatures to affect the accuracy of workpieces, suitable for precision surface grinding jobs.
Eliminating
Stress to Achieve Micron-Level Grinding Precision
In
the field of precision grinding, workpiece clamping is a critical factor that
directly affects final tolerances and surface quality. Traditional mechanical
fixtures—such as vises or bolt clamping—often create localized stress
concentrations, which are a primary cause of workpiece deformation and reduced
flatness and parallelism.
Earth-Chain’s
Electro Permanent Magnetic Chuck – EEPG Series is specifically designed for high-precision
grinding environments, offering a non-mechanical clamping solution with
uniformly distributed magnetic force. Our solution is engineered to eliminate
potential workpiece deformation during grinding, allowing machine tools to
fully realize their inherent precision capabilities.
Technical Challenges in Precision Grinding Processes
1.
Clamping Stress and Thermal Deformation Management
For thin-walled, long, or
high-precision workpieces, internal stress caused by mechanical clamping can
result in micron-level warping once the workpiece is released. In addition,
grinding processes are often time-consuming and demand exceptional thermal
stability from the workholding system. Conventional electromagnetic chucks
require continuous power, generating heat that can cause thermal deformation of
the machine, workpiece, and chuck body—directly compromising grinding accuracy.
2.
Setup Time and Machine Utilization
Repeated positioning and precise alignment of precision-ground workpieces are
extremely time-consuming, significantly increasing non-cutting time. In
high-mix, low-volume production environments, complex setups and lengthy
clamping procedures severely limit production flexibility and overall machine
utilization.
Technical Advantages of the Magnetic Clamping Solution
1.
Zero-Stress Clamping for Guaranteed Final Accuracy
Through optimized magnetic circuit design, magnetic flux is evenly distributed
across the underside of the workpiece, securing it in a free, unstressed state.
This eliminates compressive forces associated with traditional fixtures, making
it ideal for ultra-thin workpieces and deformation-sensitive materials. The
result is more stable flatness and parallelism—forming the foundation for
high-quality precision grinding.
2.
EEPG Electro-Permanent Technology and Thermal Stability
The EEPG electro-permanent grinding chuck requires electrical power only during
magnetic switching (ON/OFF) for 1–3 seconds. No continuous power is needed
during clamping. This key technological advantage prevents heat generation
during extended grinding operations, ensuring excellent thermal stability—an
essential condition for achieving micron-level grinding accuracy.
3.
Rapid Loading/Unloading and CNC Integration
Magnetic activation and release
are completed within 1–3 seconds, allowing operators to change workpieces
quickly without tools or clamp multiple small parts simultaneously. This
significantly improves machine utilization. The EEPG controller can be
integrated with CNC systems to enable automated safety monitoring of clamping
status, ensuring both operational safety and efficiency.
Let
us evaluate the most suitable magnetic clamping solution for your application.
Contact us today to receive
professional, application-specific technical recommendations.